August 2023 – CNC grinding technology pioneers ANCA will showcase their latest products, and industry-specific grinding and automation solutions at EMO (Stand F52, Hall 6). Excitingly, the winner of the renowned Tool of the Year competition will be announced live Wednesday 20 September at 4.30pm (GMT)–and all are welcome to join the celebrations and witness for themselves the ultimate range of cutting tools.
2023年8月——數(shù)控磨削技術(shù)先驅(qū)ANCA將在EMO(6號展廳F52號展位)展示其最新產(chǎn)品以及特定行業(yè)的磨削和自動化解決方案。令人興奮的是，現(xiàn)場將宣布著名的年度刀具比賽的獲勝者。9月20日星期三下午4點(diǎn)30分(格林尼治標(biāo)準(zhǔn)時間)，歡迎所有人加入慶祝活動，親眼目睹終極刀具系列。
Edmund Boland, ANCA CNC Machines General Manager said, “We are excited to bring not one but several world premieres to EMO, promising premium value, higher productivity and extended capabilities. Visitors can see firsthand ANCA’s latest technology that spans tool precision, integrated manufacturing systems, industry focus applications and optimisation across the process chain.”
ANCA數(shù)控磨床總經(jīng)理埃德蒙·博蘭德表示：“我們很高興能為EMO帶來不止一場而是幾場的全球首映式，向客戶承諾提供優(yōu)質(zhì)價值、更高的生產(chǎn)力和擴(kuò)展的能力。大家可以親眼看到ANCA的最新技術(shù)，涵蓋了刀具精度、集成制造系統(tǒng)、行業(yè)重點(diǎn)應(yīng)用和整個工藝鏈的優(yōu)化。”
Martin Winterstein, General Manager of ANCA Europe said, “EMO is the global leading manufacturing technology show, it is where the current market trends and innovations are on display. Our setup in Hannover really shows hands-on opportunities for tool manufacturers, with new application and automation solutions tailored to industries’ needs. I am excited to show visitors our enhanced portfolio to include micro tools with the FX ULTRA, according to the high demand from this growing segment. Experts from ANCA and our partners will be on-site to show and discuss individual requirements at the stand.”
ANCA歐洲總經(jīng)理馬丁·溫特斯坦表示，“EMO是全球領(lǐng)先的制造技術(shù)展，它展示了當(dāng)前的市場趨勢和創(chuàng)新。我們在漢諾威的展廳為制造商展示了刀具制造的成功工藝，提供了適合行業(yè)需求的新應(yīng)用和自動化解決方案。ANCA將向參觀者展示包括了生產(chǎn)微刀具的FX ULTRA等增強(qiáng)的產(chǎn)品組合，這一細(xì)分市場的需求在不斷增長。ANCA的專家和合作伙伴們將在現(xiàn)場討論并展示如何滿足客戶的特殊需求。”
ULTRA value
物有所值
Never ceasing in their commitment to creating the highest quality product, years of continuous refinements at ANCA have made the ULTRA technology possible. ANCA’s unique vertical integration is key to its success - where machines, controls, drives and precision components are all designed and manufactured in-house. Successfully introduced to the industry last year on the MX machine platform, it boasts the highest accuracy and quality cutting tools in the world. In fact, the MX7ULTRA achieves one nanometre axis resolution, and can maintain better than +/- 0.002mm line form accuracy of any profile which includes ballnose and corner radius endmills.
ANCA從未停止過對創(chuàng)造最高質(zhì)量產(chǎn)品的承諾，多年來的不斷完善使ULTRA技術(shù)成為可能。ANCA獨(dú)特的垂直整合是其成功的關(guān)鍵——磨床、控制、驅(qū)動和精密部件都是在內(nèi)部設(shè)計(jì)和制造。去年推出的MX平臺能生產(chǎn)世界上最高的精度和質(zhì)量的切割刀具。事實(shí)上，MX7 ULTRA實(shí)現(xiàn)了1納米的軸分辨率，并能保持任何型材的+/- 0.002毫米的精度，包括球頭銑刀和圓角銑刀。
At EMO, visitors will find out how ANCA spreads the ULTRA advantages to further fields of application, including smaller batches, regrinding and tools with small diameters.
在EMO展會上，參觀者將了解到ANCA如何將ULTRA的優(yōu)勢推廣到更多的應(yīng)用領(lǐng)域，包括小批量、重磨和小直徑的刀具的生產(chǎn)。
Launching the FX7 ULTRA, the latest game-changing innovation that guarantees perfection for small tools down to 0.1mm
FX7 ULTRA，最新的改變游戲規(guī)則的創(chuàng)新產(chǎn)品，完美生產(chǎn)小到0.1毫米的小型刀具。
The FX7 ULTRA introduces cutting-edge technologies, including ANCA’s unique nanometer control, that revolutionise precision grinding for small and micro tools down to 0.1mm diameter. This significant technology breakthrough is already redefining the standards for tool and component grinding with the highest levels of accuracy and surface finishes.
FX7 ULTRA引進(jìn)了尖端技術(shù)，包括ANCA獨(dú)特的納米控制技術(shù)，徹底改變了小到0.1毫米直徑的小型和微型刀具的精密磨削。這一重大的技術(shù)突破已經(jīng)重新定義了刀具和零件磨削的標(biāo)準(zhǔn)，具有最高的精度和表面光潔度。
New software, hardware and design features significantly improve surface finish, accuracy, and controlled runout, ensuring batch consistency from the first ground tool to the last. These advancements ensure that the FX7 ULTRA is the go-to solution for precision grinding in industries that rely on small tools, including electronics, telecommunications, medical devices, aerospace, automotive, diemold, and general machining.
新的軟件、硬件和設(shè)計(jì)大大改善了表面光潔度、精度和跳動可控性，確保了從第一把刀到最后一把刀的批量一致性。FX7 ULTRA是小型刀具生產(chǎn)商的精密磨削首選解決方案，包括電子、電信、醫(yī)療設(shè)備、航空航天、汽車、模具和普通加工等行業(yè)。
The ultimate value – ANCA’s premium one stop shop for peel and geometry combined with blanket grinding
物超所值——ANCA優(yōu)質(zhì)的一站式服務(wù)，包括剝離磨削和特殊幾何形狀加工以及棒料磨削
From blank to a finished high-quality tool, all on one machine – ANCA’s ultimate single setup solution for complete machining of cutting tools will be demonstrated on the MX7 ULTRA at EMO. Following a legacy of machine efficiency, this latest solution combines peel grinding and tool grinding on the one platform, enhanced with additional power to extend capability. The MX7 ULTRA's remarkable spindle power of 26kW can handle demanding tools like larger taper ballnose endmills, step drills, and aerospace components ranging from 0.1 to 25.4 mm. This leads to reduced cycle times and increased productivity. Short setup times, optional collet change and proven blanket grinding processes round out the capabilities.
一臺磨床，完成從棒料到高質(zhì)量的成品刀具的全部磨削—— ANCA終極一次設(shè)置完成所有加工步驟的解決方案——MX7 ULTRA，將在EMO上展示。秉承ANCA磨床高效率的傳統(tǒng)，這一最新的解決方案在一個平臺上結(jié)合了磨皮和刀具磨削兩個功能，并通過額外的動力來擴(kuò)展磨削能力。MX7 ULTRA卓越的主軸功率為26kW，可處理要求較高的刀具，如具有較大的錐度的球頭銑刀、階梯鉆頭和0.1至25.4毫米的航空部件。磨床減少了循環(huán)周期時間提高了生產(chǎn)率。同時縮短了設(shè)置時間，可選夾頭自動更換功能和成熟的棒料磨削工藝使其能力更加完善。
By utilising the latest innovations in peel grinding technology, ANCA guarantees exceptional stability, accuracy and value, all achieved on a single machine. Manufacturers can now produce high-quality tools with confidence, knowing that the MX7 ULTRA delivers outstanding results.
ANCA利用剝離磨削技術(shù)的最新創(chuàng)新，提高了卓越的穩(wěn)定性、準(zhǔn)確性和價值，所有這些都是在一臺機(jī)器上實(shí)現(xiàn)的。制造商現(xiàn)在可以放心地生產(chǎn)高質(zhì)量的工具，因?yàn)樗麄冎繫X7 ULTRA可以提供出色的結(jié)果。
Smart automation enables unattended cutting tool production
智能自動化實(shí)現(xiàn)無人值守刀具生產(chǎn)
ANCA has further developed its AIMS system for automated tool production. At EMO, visitors can see examples from the field, with systems operating completely unattended over extended period, manufacturing tools.
ANCA進(jìn)一步開發(fā)了用于自動化刀具生產(chǎn)的AIMS系統(tǒng)。在EMO，客戶可以看到現(xiàn)場演示，系統(tǒng)將在長時間內(nèi)完全無人值守地運(yùn)行，自動制造刀具。
The AIMS automation package is a modular and growing system, spanning across the tool production process. ANCA is set to include additional operations like blank preparation or laser marking in the automated process. The system’s intelligent design allows for progressive steps of automation, including an automated laser marking station AutoMarkX. The versatile laser marking station is tailored to meet the needs of tool manufacturers. It provides reliable and high-quality marking, ensuring traceability, identification, and branding of tools, while eliminating repetitive tasks to free up time for skilled staff.
AIMS自動化系統(tǒng)是一個模塊化且不斷發(fā)展的系統(tǒng)，包括了整個刀具生產(chǎn)過程。ANCA還進(jìn)一步包括了額外操作的自動化過程，如棒料制備或激光標(biāo)記。AIMS系統(tǒng)的智能設(shè)計(jì)允許逐步實(shí)現(xiàn)自動化，可以在主流程之后安裝自動激光打標(biāo)站AutoMarkX。多功能激光打標(biāo)站是為滿足市場需求而定制的。它提供了可靠和高質(zhì)量的標(biāo)記，確保了刀具的可追溯性、標(biāo)識和品牌，同時消除了重復(fù)的人力勞動，為員工騰出了寶貴的時間。
The AutoMarkX’s new, retrofittable rotary workholding system allows for unlimited index marking around the tool, with automatic Z-axis focus and compatibility with tool shanks from 3 to 32mm. Moreover, the AIMS Autoline Basic, the standard interface for easy loading at the AutoMarkX enables customers to experience smoother material transfer between machines. By utilising a manual trolley system, combined with AIMS pallet carriers, Autoline Basic streamlines the transfer of heavy tool pallets between machines, reducing labour-intensive processes.
AutoMarkX新的可改裝旋轉(zhuǎn)工件夾持系統(tǒng)允許在刀具周圍進(jìn)行無限制的分度標(biāo)記，具有自動Z軸聚焦功能，與3至32mm的刀柄兼容。此外，AIMS Autoline是在AutoMarkX輕松裝載的標(biāo)準(zhǔn)接口，使客戶能夠體驗(yàn)到機(jī)器之間更順暢的材料傳輸。通過使用手動推車系統(tǒng)，結(jié)合AIMS托盤搬運(yùn)器，Autoline簡化了重型刀具托盤在機(jī)器之間的轉(zhuǎn)移，減少了勞動密集型流程。
From blanks with a surface finish better than 0.2Ra, to ANCA’s GCX Linear which has set the new benchmark for skiving cutter grinding
ANCA技術(shù)廣泛應(yīng)用于各個磨削領(lǐng)域，從為您提供表面光潔度優(yōu)于0.2Ra的棒料的CPX，到為滾插刀磨削樹立了新的基準(zhǔn)的GCX Linear
ANCA's expertise in grinding solutions extends to blank grinding and integrated complete machining of gear tools, including in-process measuring and compensation. The CPX blank preparation machine will feature productivity-enhancing features in Hannover, including automated loading of tools up to 32mm, a flip station for grinding from both ends, tailstock, and extensive probing enabling statistic process control. The machine has been designed to give users high material removal rates, and save time and money with unattended production.
ANCA在磨削解決方案方面的專業(yè)知識囊括了從棒料磨削到齒輪刀具的集成完整加工，實(shí)現(xiàn)了各種刀具生產(chǎn)中的在線測量和補(bǔ)償。CPX棒料制備機(jī)將在漢諾威展出，它具有更高的生產(chǎn)力，包括了高達(dá)32mm的刀具自動裝載、用于從兩端磨削的翻轉(zhuǎn)臺、尾座支架和實(shí)現(xiàn)統(tǒng)計(jì)過程控制的廣泛探測等功能。CPX旨在為用戶提供更高的材料去除率，實(shí)現(xiàn)無人值守生產(chǎn)來節(jié)省時間和金錢。
The rising demand of gear cutting tools has led ANCA to enhance its product program with the GCX, the turnkey solution for manufacturing and resharpening gear cutting tools. The Integrated Gear Tool Measurement (IGTM) and ANCA’s expertise in grinding wheel dressing gives customers the benefit of full control over the high precision skiving cutter grinding process. First skiving cutter in tolerance, is the motto. ANCA’s widely spread area of grinding applications, can be covered with the versatile GCX and its numerous optional accessories like the LaserUltra for profile tools.
為了滿足齒輪刀具飛速增長的市場需求，ANCA加強(qiáng)了其GCX的產(chǎn)品計(jì)劃。GCX是制造和重磨齒輪刀具的交鑰匙解決方案。集成齒輪刀具測量(IGTM)和ANCA在砂輪修整方面的專業(yè)知識使客戶能夠完全控制高精度滾插刀的磨削過程。GCX，第一個臺公差嚴(yán)格的滾插刀磨床。ANCA技術(shù)廣泛應(yīng)用于各個磨削領(lǐng)域， GCX還可選配眾多其他配件(如用于成型刀具的LaserUltra)，功能更加強(qiáng)大。
The Premier Cutting Tool Award
卓越的切削刀具獎項(xiàng)
One of the most eagerly awaited events at ANCA's stand will be the winner announcement of the Tool of the Year 2023 competition. This prestigious competition brings together tool manufacturers from around the globe, who compete for the title of the best real and virtual tools. The judging process, overseen by a panel of ANCA and external experts, evaluates precision, surface roughness, creativity, and practical use. The award ceremony promises to be a highlight of the exhibition, recognizing the industry's most innovative and exceptional tools.
ANCA展廳里最受期待的活動之一將是2023年年度刀具大賽的獲勝者的宣布。這場久負(fù)盛名的比賽匯集了來自全球各地的刀具制造商，他們競相爭奪最佳刀具和虛擬刀具獎項(xiàng)。評判過程由ANCA和外部專家組成的評選組進(jìn)行監(jiān)督，評估刀具的精度、表面粗糙度、創(chuàng)造力和實(shí)用性。頒獎典禮將成為整個展會的一大亮點(diǎn)，表彰業(yè)內(nèi)最具創(chuàng)新性和卓越性的刀具。
EMO 2023 offers an exclusive opportunity for industry professionals to explore ANCA's latest advancements in grinding technology, witness revolutionary world premieres, and engage with experts from the field. Visitors will also experience exclusive product launches to be revealed at the show. ANCA invites all attendees to visit their stand in hall 6, F52, where they can experience firsthand the cutting-edge solutions and industry-specific grinding innovations that are shaping the future of manufacturing.
2023 EMO為行業(yè)專業(yè)人士提供了一個獨(dú)家機(jī)會，讓他們充分探索ANCA在磨削技術(shù)方面的最新進(jìn)展，見證革命性的世界首秀，與專家直接對話。參觀者還將在展會上體驗(yàn)獨(dú)家產(chǎn)品發(fā)布會。ANCA邀請所有與會者蒞臨參觀位于F52 6號展廳的展位，在那里親身體驗(yàn)正在塑造制造業(yè)未來的尖端解決方案和行業(yè)特定磨削創(chuàng)新。
Strategic Partnerships with Industry leaders
與行業(yè)領(lǐng)導(dǎo)者建立戰(zhàn)略合作伙伴關(guān)系
ANCA's commitment to excellence is further emphasized through strategic partnerships with industry leaders. At EMO 2023, ANCA will collaborate with Mitsubishi, presenting their EDM machine at the stand, and GDS clamping technology, presenting a cohesive ecosystem of solutions that streamline processes across the process chain.
通過與行業(yè)領(lǐng)導(dǎo)者的戰(zhàn)略合作，進(jìn)一步加強(qiáng)了ANCA對追求卓越的承諾。在2023年歐洲磨床展上，ANCA將與三菱公司合作，在展臺上展示他們的電火花加工機(jī)，以及GDS夾持技術(shù)，呈現(xiàn)一個具有凝聚力的生態(tài)系統(tǒng)，以簡化整個加工鏈的流程。
The modular automation system AIMS is ANCA’s answer for tool manufacturers looking to increase their productivity, stay competitive and an be an attractive employer
模塊化的自動化系統(tǒng)AIMS是ANCA提高生產(chǎn)力、保持競爭力的解決方案，使您成為一個更有吸引力的雇主。
The ULTRA package with nanometer resolution, design, software and quality features enable manufacturers to grind tools with very demanding specifications
具有納米級分辨率的ULTRA，包括了設(shè)計(jì)、軟件和質(zhì)量控制，能夠制造磨削規(guī)格要求極高的精密刀具
